Every Flex Align case follows a defined production sequence at our Amman facility, combining automated equipment, premium material, and hands-on quality checks. Here’s a closer look at what happens between a case being approved and an aligner reaching your patient.
Step 01
3D Printing
Each patient’s approved treatment plan is used to 3D print a precise digital model, giving every aligner an exact foundation to be formed on.
Step 02
Thermoforming
Each aligner is shaped over the printed model using a dual-pressure forming process, which locks in even wall thickness and helps the material resist cracking under daily wear.
Step 03
CNC
Every aligner is trimmed using CNC-guided cutting, following the gumline with exact accuracy for a fit that
stays comfortable throughout wear.
Material
Premium Zendura FLX
Built with multiple layers, this material stays clear over time, flexes without losing shape, and applies steady, consistent force to keep treatment progressing as planned.
Finished product
Package
Once every unit clears our inspection process, it’s carefully packaged alongside its case and sent out, arriving ready for the patient to begin wearing right away.
The Technology Behind Every Aligner
Each aligner passes through a tightly controlled digital and mechanical process, engineered to maintain precision from the initial scan through final packaging.
Digitize
Patient scan data is processed and prepared for treatment plan design
Model
Software generates a staged movement plan mapping each stage of tooth positioning
Fabricate
A 3D-printed model is formed, trimmed via CNC, and finished to spec
Verify
A final inspection confirms fit, clarity, and structural quality before shipping
3–5 DAYS
day turnaround
100%
digital workflow
QC
on every case
JO
made in Jordan
Material overview
Zendura FLX's layered construction is built for lasting durability, a comfortable fit, and steady, even pressure across the full treatment period.
Quality standards
Every stage of production is inspected for accuracy and finish, keeping performance consistent from the first aligner to the last.
Turnaround promise
Our production pipeline is structured around dependable delivery windows, so partner clinics can plan case timelines with confidence.
Regional logistics
Operating from a Jordan-based facility means shorter transit times to clinics throughout the Middle East.
Digital workflow
Cases move through a structured plan-review-approve sequence entirely online, before ever reaching the production floor.
Platform readiness
Our infrastructure is built with headroom, ready to support rising case volumes as we expand into new markets.